Point Operation
This section will be about the electrical aspects of laying pointwork.
There is a section of the Manual about the design and construction of trackwork, it can be found here Track
The Original Manual also include very comprehensive sections on building and wiring trackwork for DC.Guild Manual
Terminology
On the British railway network the term “switch and crossings” is used to describe the movable section of track that guides trains from one track to another and “sets of points” describes the mechanical system that moves them.
However, in this Knowledge Base, we are discussing model railways not the 1:1 scale railway and here the term “Point” is widely understood to mean what should be strictly be called “switches and crossings” or occasionally “turnouts”. So to avoid confusion the term “point“ is used throughout these pages
Point Control
Direct Linkage
The switch blades can controlled from the edge of the baseboards by wires or rods laid over or under the baseboards and Figure 1 shows one way of achieving this with a slide switch and “wire in tube” fixed down to the baseboard surface.
Slide switches are available with various sizes including some that suit the throw of O Gauge points. “Wire in tube” systems are available from Wizard Models, MerControl and model aircraft suppliers. The latter also refer to them as “Bowden tubes” or “snakes”.
The ptfe tube and nickel silver wire system can be bent down to 50mm radius to accommodate points that are not parallel to the baseboard edge and angle cranks are also available for points in very hard to reach locations.
Where points are roughly parallel with the baseboard edge they can be controlled by almost any small diameter rod (dowelling, bicycle spokes, welding rod etc.) laid in grooves cut into the base board surface or passing through the supporting framework below. Over the years many articles about different ways to do this have been published in the modelling press and no further details will be included here.
Point Motors
There are three types of widely available point motors; solenoid, slow-acting (stall current) and servo. They are usually designed to be mounted below the baseboard with an operating rod passing up through the baseboard to move the switch blades back and forth.
For those of us not keen on crawling about under our model railways, all of these point motors are readily adapted to be mounted above the baseboard and to move the switch blades by wire-in tube, some manufacturers produce mountings to facilitate this. At 1:43 scale these motors are small enough to be disguised with small lineside structures.
Solenoid motors are low cost, compact, and work best when powered by a capacitor discharge unit, activated by stud and probe or momentary contact switches. Solenoids are fast acting and make a satisfying, if not particularly prototypical, thud when activated.
Frog polarity switching is possible and there are also versions fitted with latches for use with hand-built points.
Solenoid Motors
Manufacturer | Model | Voltage | Switching? | Latching |
---|---|---|---|---|
Gaugemaster | Seep PM1 | 16v AC | Yes | No |
Gaugemaster | Seep PM4 | 16v AC | Yes | Yes |
Peco | PL-10 | 16v AC | Yes (with PL-15 | Yes with PL-12 |
Hornby | R8014 | 15v AC | No | ? |
Slow acting point motors utilise a geared motor that moves the drive pin prototypically slowly, they are continuously powered but stall then the motor detects the end of its travel. It is advised to remove the over-centre spring in Peco points to ensure slow operation but no modifications are needed for hand built points and they have built in change over switches.
Cobalt motors are available with a built-in DCC accessory decoder.
Slow Acting
Manufacturer | Model | Voltage | Switching? |
---|---|---|---|
Circuitron | Tortoise | 12v DC | Yes |
DCC Concepts | Cobalt | 12v DC | Yes |
MTB Models | MP Series | 12v DC | Yes |
Wireless Control
WifiTrax make a range of products to enable wireless control of a model railway. Their range includes a universal switch machine control for up to 8 solenoid or slow acting point motors.
Servo Motors rotate through a set angle of motion that can be setup and controlled by a purpose made controller or DCC accessory decoder. The speed and angle is adjustable, making them useful for powering signals, crossing gates and animations as well as points.
The servos that are useful for point control are designed for radio controlled model aircraft and need a mounting to adapt them for model railway use.
To operate a point or signal then, three things are needed; a servo, a mounting and an electronic controller.
The generally recommended servos are the TowerPro SG90 and the HobbyKing HK900, these cost a few pounds and are widely available from model aircraft and robotics suppliers.
It is not difficult to scratch build a suitable servo mounting using aluminium angle or mdf and most suppliers of electronic servo controllers also supply suitable mounts in a variety of materials.
There is a wide and growing range of servo controllers available for point control. These range form stand alone units to control one servo to sophisticated units capable of controlling multiple servos and integrating with layout control systems such as Cbus, RailCom or LocoNet.
For those interested in computer control there are numerous ways of controlling servos with micro-controllers such as Arduino or Raspberry Pi and also ways of interfacing these with model railway control systems.
Servo Controllers
Supplier | Channels | Interface |
---|---|---|
Heathcote Electronics | 1 or 2 | None |
RK Online | 8 | None |
Micro Miniatures | 8 | None |
MERG | 8 | Cbus |
Megapoint Controllers | 16 | Cbus and DCC |
Digitrax | 8 | LocoNet |
Tam Valley | 8 | LocoNet |
Dingo | 1 | None |
Peco Smartswitch | 4 | None |
Point Wiring for Reliable Running
For the avoidance of doubt the first illustration describes the main components of a standard point and these are the terms used throughout.
Figure 2 shows the problems that can arise with points built with switch rails, closure rails and the crossing vee built as one electrical unit.
The short circuit caused by the back of a locomotive wheel touching the switch blade should be momentary if the locomotive is moving. On a DC system the locomotive might briefly hesitate and the overload warning light come on, without causing any permanent damage. DCC command stations, however, have sensitive electronic short circuit protection and the short is very likely to close the command station down necessitating a system reset.
Some ready made points such as Peco Electrofrog rely on the contact between the switch blade and running rail to power the frog assembly. It can be difficult to keep this narrow gap clean and point motors need very careful adjustment to make sure that there is enough contact pressure for electrical continuity.
With this power switching arrangement only the rails in the direction for which the point is set have the correct polarity. The non-set rails will have a potential dead short if (as is generally advised) each discrete track section is fed direct from the track power bus.
There are some simple remedies to these problems.
Figure 3 shows a point modified to work reliably on both DC and DCC systems. Electrically this is the same as a Peco Unifrog point.
The switch blades are insulated from the frog assembly and electrically bonded to their adjacent stock rails, this both eliminates the potential short if a locomotive wheel touches the switch blade and also ensures that the switch blade is reliably connected to the track power bus.
Most point motors have built in switches that can be used to change the polarity of the frog assembly according to which direction the point is set for, this is also more reliable than the contact between the switch blade and stock rail described above.
The frog rails are insulated from the on-going stock rails and the latter are connected direct to the track feed bus.
This arrangement is ideal for DCC systems as every track section of which a locomotive might travel is energised and to the correct polarity. This is a slight drawback for DC systems because it is not possible to isolate a track section to “park” a locomotive without the use of additional section isolation switches.
Figure 4 shows a point modified for DC systems. Power feeds to the stock rails that are connected to frog rails is taken from the switched feed to the frog assembly. Thus the track in the direction to which the point is not set is electrically dead.
It is a simple matter to modify Peco Electrofrog points to this arrangement. Turn the point over and cut the two wires that join the switch rails to the frog assembly and solder a dropper wire to the frog. The switch rails can be bonded to their adjacent stock rail by soldering flexible wires between them.
For DCC only systems it is possible to switch the frog polarity digitally, there are a number of devices that automatically switch the frog by detecting a potential short circuit as a locomotive reaches the frog assembly and instantly switches it to the correct polarity.
Digital Frog Switches
Maunufacturer | Model | Ampage |
---|---|---|
Gaugemaster | DCC80 | 2amps max |
DCC Specialities | Frog AR Quad Output | up to 4 amps |
Tam Valley | Dual | 2 or 4 amps |
Block Signalling | Frog 1 | Min 1.7 amps |
MERG | Several pcb only projects | 1) |