How to build a Parkside LNER 20 Ton Coal Hopper

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PECOSteve Haynes
UnderleysEmail: steve.haynes@peco.co
BeerWeb: http://www.peco-uk.com
Seaton
Devon
EX12 3NA

Mark Horley
Pictures by the author

The LNER had a large number of steel hopper wagons built to a standard design by outside contractors. There was considerable variation in the details of construction between manufacturers, most noticeably in the hand rails. I had previously built two steel hoppers from etched kits but bought this plastic kit to build while away on holiday. The Parkside version is one from the very first batch built for the LNER by Hurst Neilson.

There is a good photograph of the prototype in Peter Tatlow’s book LNER Wagons Volume 4A.

Construction

As instructed I started by gluing the top two sides and ends of the hopper into a rectangle upside down and using a square to get a square assembly. The sloping lower sections were then cemented onto the lower edge of the upturned body.

The bottom of the hopper was assembled with the sloping ends within the sides. The plastic parts will interlock if you don’t accidentally file off the subtle tags by mistake.

Having run a file over the sub chassis to square up/thin down all the cross members the hopper bottom fits inside the middle. I had to deepen the cut outs for the central cross member to get the bevelled edges of the hopper bottom to be above the sub chassis so the hopper top would fit correctly

Two odd shaped pieces are dropped in from the top to divide the wagon into two hoppers. A little fettling was required to get these to fit correctly before cementing into place.

The side braces on the sloping part of the hopper sit inside the L of the angle iron partly covering the rivet detail. This seemed odd but is correct looking at photos of the wagon on the internet. I filed down the thickness of the side brace to reduce the overlap thickness where it attaches to the angle iron.

The end braces are located inside the rivet line on the footplate and inside the angle iron on the end of the hopper. They are handed, with the lip facing into the centre line of the wagon.

I selected the LNER axle boxes with appropriate front plate. The axle box back should be a sliding fit in the W-iron on the chassis before adding the brass bearing. I used a then a spot of superglue on the top of the bearing to fix the axle box onto the back sandwiching the W-iron making a sliding fit.

I sprung the axle boxes using the method explained by Richard Cleaver (Gazette Vol. 21 No.9 page 80). This required drilling holes in the back of the axle boxes above the brass bearing and in the back of the solebar. I used 28swg phosphor bronze wire for the spring which is superglued into the holes at either end.

After assembling the buffers and fixing to the buffer beams with super glue the buffer beams were cemented to the chassis with the solebars slotting in between them.

At this point I should have added the wheels and assembled the brake gear but I decided to do this after painting. However, I did add the brake lever guide using a sliver of plastic card to increase the separation to the solebar in order that I could fit it vertically in line with the hopper bracing plate/angle iron.

The hand rails are cut and bent from the supplied wire, using pliers following the measurements in the instructions. Later, looking at the photograph in Peter Talow’s book I realised the vertical hand rail should stand upright, overhanging the end of the chassis with a horizontal section onto the footplate

The lower end footstep plate is glued to the support moulded as part of the chassis. This looked vulnerable so I added reinforcement in the form of a piece of scrap etch bent to an “L” shape superglued behind

The clasp brakes and rods from the central pivot are a single moulding to which the linkage below the wheels is cemented. The assembly is then placed in position before inserting the wheels. Fitting the wheels requires the W-irons to be bent outwards a considerable distance!

With the wheels in place the brake shoes were lined up with the wheels and liquid cement applied to the joints between the brake assembly and the cross members of the underframe. Clearances are tight so care is needed on positioning. I replaced the plastic rod for the brake shaft with wire superglued at the joints with brake shoe and V-hanger mouldings. The brake levers were slid through the lever guides before supergluing to the ends of the brake shaft. Before the superglue set I also used plastic cement to secure in the brake guides to make a ridged assembly. The brake safety loops clip over the brake rods and cement to the chassis cross members

I left fitting the coupling hooks to last as I usually chemically blacken. On this wagon this was a mistake as the chassis framing creates a very tight box. I found I had to cut 0.5-1mm off the spring securing lugs (as they have to be bent to a right angle in order for the coupling hook to slide all the way into the buffer beam) to allow free movement without scraping the sides of the pocket

The majority of painting was done prior to fitting the wheels and brake gear. The body was airbrushed with precision paints LNER grey with the chassis hand painted with Humbrol satin black. The waterslide decals supplied with the kit were applied before Citadel varnish was applied. I probably held the can too close and applied too concentrated thinners when spraying as some of the paintwork crazed. I will think about whether to try and repair this.

Overall the kit went together well although care is needed to get the body sections square and fitting into the chassis correctly. Clearances around the wheels and coupling pockets are tight.