Loco Kit Construction
Text & Photographs: John Cockcroft Gazette August 2020 (Vol 21 No.4)
http://www.jimmcgeown.com
You can download the instructions to this kit from the Connoisseur website
Connoisseur Models, run by Jim McGeown produce some of the most easily built kits on the market.
These are an excellent starting point for anyone wanting to move into etched kit building. The LMS 4F is no
exception. It started life when Jim was commissioned to design a kit for George Dawson a good many years ago.
When George passed away Jim brought the 4F and Jinty kits into his range, so it is one of the older kits in the
Connoisseur range but produces a very good representation of this 'must have' loco for almost any LMS
inspired layout.
In total 772 4Fs were built. They were a Midland Railway design that was continued by the LMS to save design time
on the production of a standard goods engine. The consensus seems to be that they were not groundbreaking
and in fact pretty average but were economical to build and maintain and so served as day-to-day
workhorses for over forty years.
As with all classes of engines, they had variations over time. A comprehensive book about them is the
Wild Swan
LMS Locomotive Profiles Vol. 10. There is also a useful follow up Pictorial Supplement to that volume. Original
Midland locos and some of the early LMS ones had the drive on the right-hand side and Midland examples had
low-sided tenders. The kit as supplied represents an LMS left-hand drive example and includes two sets of chimney
and dome so that earlier variations can be modelled. However, the default period for the kit is later BR when the
engines had such things as washout plugs on the firebox, rain strips on the cab roof above the cut-out, tenders with
access via doors in the front bulkhead and coal rails. I model the 1920s period and so carried out some
modifications which I outline in this article. If in doubt, try to use a good photo of the prototype you choose in the
period you model and work from that. There was a lot of variation in the tenders even when new, so I made my loco
No 4385 built by the North British Locomotive Company in 1926 which had a standard LMS tender. On the other
hand it is your model anyway so do as you please.
Connoisseur Models kits are good, the parts always fit, are cleanly produced, and have comprehensive and clear
instructions. For this kit the instructions consist of more text than their later kits, but still with enough illustrations
to keep you on track. Make sure you stay alert and follow them and if in doubt read them again. You have to buy
wheels and a motor unit. Jim can supply a motor and gears for the default Mashima unit recommended and for
which a gear frame is included in the kit. I chose to use Slaters wheels and,
from ABC Gears, their Mini 3-stage gearbox with a Maxon motor driving the centre axle.
This is more expensive but why spoil the ship for a ha'porth of tar?
Tender sub-frame complete except for the water pick-up scoop
The tender sides and ends in place. The beading, grab rail and handrail stanchions were fitted earlier.
The tender top and coal space were dry fitted using the tender front bulkhead to ensure everything was in the right
place before finally soldering the top to the sides and end.
My adaptation of the tender front to represent the earlier type of tender
I like to build the tender of tender locos first, mainly because when you finish the loco it's already there and it
really seems like the model is complete. The tender parts and loco parts in this kit are mixed between etched sheets
which makes it difficult for those who want to make variations on tender type. As with all etched components
I always try to file the etch cusps off the edges so that they fit better and look more professional. I started with the
tender sub-frame, making sure it was square and the axle holes were reamed out to make a free running model. I
made the centre axle holes a bit looser and gently filed them top and bottom to ensure the wheels stayed on the
track and didn’t stop turning.
On the tender body, I deviated from the recommended sequence of construction in the instructions because I
like to assemble a tender from the footplate down followed by the body. So I cut out and fettled the
footplate and fitted the drag beam and buffer beam. Because fitting the steps with the tender frames in place
is annoying and tricky, I fitted the steps, soldering from the inside while they are easily accessible and, while I was at
it, I fitted the step treads. If there had been a valance I would have fitted that before the steps. I then soldered the
outside frames from the inside.
With the underframe completed I moved on to the tender body. Before assembly I soldered on the beading strips,
fitted the handrail knobs and grab handles while the side was flat and the inside could be accessed, and cleaned
up before assembly. The same goes for some of the tender rear detail. Next the sides and ends were soldered to the
footplate. I first tack-soldered the parts using small blobs of solder, making sure that the sides are vertical at
the front. The tender top and coal hopper are quite complex shapes and the instructions mention that some adaptation
is needed to get the shape right. I checked that the front of the hopper was in the right place to allow the tender
front bulkhead to be located correctly, by doing some dry fitting.
The kit provides a standard LMS 3500-gallon tender but even these varied. Many had coal rails added later in life
and these are provided in the kit. Later examples had an access hatch in the front of the tender so that the fireman
could get into the bunker to push coal forward without having to climb over the top of the bulkhead. The kit
provides for these doors but I wanted to model one of the earlier tenders that had tool boxes on a flat platform
at the back of the footplate area. I mainly used the existing parts in the kit which were adapted as
required but some plain rectangles of brass were cut out to make the alterations.
With the basic body assembled it was time to fit the beading along the top and ends. These are provided in the kit and just need a bit of time and care. Make them a tight fit and work along from one point. Never try to tack each end and solder between or they will bend and distort because they need room to expand with the heat.
Generally I start with the chassis and get it to a state where it can run but is not cluttered with details that make
adjustments difficult. The first thing I usually do is assemble the coupling rods, which on this kit are
designed to pivot in two halves around the centre crank pin. I always adapt them to pivot at the joint behind the
centre pin which ensures that the rods maintain their accurate length even if the crank pin holes are opened out
a little. I next test-assembled the frames and spacers with the motor and worked out where the pick-ups would go.
Usually I use the PSF plunger pick-ups supplied by Geoff Stratford because they are adjustable and accessible. On
the 4F I had to miss out some of the frame spacers because I used an ABC motor/gearbox driving the centre
axle which is different to the design of the kit.
The frames and spacers were then soldered together ensuring all was square which was not difficult on a kit as
accurate as this.
A quick test assembly with the wheels proved that the kit made an accurate free running chassis without any
compensation, though I think some element of compensation ensures better electrical contact through
all the wheels where there's unevenness in the track.
I made the front axle pivot around a steel rod located on the centre line of the chassis. The middle axle is lightly
sprung and the rear axle is rigid. Once the pivot rod has been soldered into pre-drilled holes in the spacers,
located using the original axle holes to position an axle, I removed the bearings and carefully filed the
axle holes in the frames in a vertical direction only. Then using some extended axles that fit into the
bearing holes in the coupling rods I located the main bearings and fixed them using lengths of 0.7mm wire
soldered to the frames at one end and onto the bearings at the other. This enables the bearings to move up and
down so that the front axle can pivot round the beam and the centre axle is able to move up and down but is lightly
sprung by the location wire.
Once the bearings were located I test-fitted the wheels, motor and rods and checked that everything ran smoothly. I often have to open out the bearings in the rods a little to make everything free. Finally I fitted the pick-ups, wired up everything and tested the chassis under power from the track. At this point I moved on to building the loco body knowing that everything was running freely and so I could deal with any clearance problems if they occurred.
I have set out the main parts of the loco chassis to plan the layout and location of major components.
The small rectangles on the inside of the frames are PSF plunger pick-up bases. The frame-spacer at the top of
the picture could not be used as intended in the kit but can be adapted to add strength to the
chassis if required later.
The basic chassis after assembly. There is part of the missing
spacer flat across the top and another behind where the motor
fits. I have fitted a compensation beam above the front axle, and
the front and middle bearings are able to move up and down but
are controlled by wires soldered to the frames and the top of the
bearings.
The buffer beam, drag beam and valances are soldered in place. What is not in the photo is the wooden platform that I cut to support the body during construction as the footplate is easily distorted. The cab after attaching the beading and grab rails.
It is said that 'the devil is in the detail' so with this model I made 'the devil take the hindmost' and tried to
get all the main parts to go together before I added vulnerable detail. That is not strictly true because on all
models there are some details that are much less of a devil if fitted early on, but the bulk of the detail is best
left until the big bits are done and all the rough filing and cutting is over while there is a lot less to damage
during the combat stage. The 4F is a fairly simple loco to build but has a few pieces that require curves and bends,
which always offer scope for error. The best advice is to take your time. As always, I started with the footplate
and generally followed the instructions. I always make a platform on which to sit the footplate so that I can keep
an eye on how level and straight it is. In the case of a simple flat footplate loco all it requires is a suitable
block of wood cut to fit inside the valances and buffer beams. Once I had got the footplate with valances, buffer beam
and drag beam assembled I fitted the cab according to the instructions.
On the cab I added the cab beading and the cab cutout beading, also the front spectacle frames and the grab
rail prior to assembly on the footplate. The cab roof, which is a wrap-over design, comprises a large white metal
casting that has to be a seamless fit to the top of the cab sides. I dealt with this at the same time as the cab was
fitted to the footplate. Then I spent some time bending, filing and fiddling with it until it was a pretty good dry
fit on the cab. I then put it aside until later as, being white metal, I was apprehensive that it might suffer
collateral damage during subsequent soldering work.
At each stage I test-fitted the emerging loco with the chassis and tried to deal with and anticipate any places where the wheels or motor would come into contact with the body.
The splasher tops have been fitted but before that I had dry fitted the boiler and firebox units to check
clearances.
The next big bit was the boiler, smokebox and firebox assembly. The firebox, being a Belpaire design, requires
two reasonably tight curves at the top. I used the etched front and back to locate these and formed the bends
using a mixture of formers and brass rods. My pleasure was negatively intensified when I made a small mark to
indicate the start of the curve and promptly formed the curve on the wrong side of it! The devil took time off the
detail and instead fed words through my mouth that my gran would not believe, had she still been alive. However,
one thing about curves is that they are not too difficult to move and the damage was eventually overcome with no
ill effect on the model – unlike to me!
The boiler is pre-formed and presented few problems. The smokebox required the wrapper to be formed and tightly
fitted to the front and back bulkheads, followed by a detailed overlay wrapper. Really this is a matter of
patience and persistence. The whole unit was first tack soldered together then, when I was happy, I carefully
seamed the ends in place. I formed and tack soldered the wrapper but used a blow torch carefully applied to tightly
solder it in place. I used a length of brass tube to locate the boiler accurately to the smokebox by opening up the
holes in the bulkheads of the smoke box and boiler to enable the rod to be a close sliding fit into them, thus
locating them, and then seaming round the join from outside.
There is a radius between the rear of the smokebox and the boiler. I used a length of thin copper wire pushed
tightly into the join and flooded with 145 degree solder to give the impression of a curve. At all stages of this
process I used glass fibre brushes to clean up surplus solder and make everything tidy, then spent a number of days
making sudden squeals and yelps as the bits of glass fibre made stabs on and between my fingers!
Once I had done all my fitting and checking tests with the chassis and motor, I fitted the splasher tops. I first
checked them for width and filed them roughly to size, then pre-curved them and did some final filing and fettling
against the firebox and smokebox before soldering them in place. The LMS 4Fs had slightly radiused top edges to
the splashers and I gave them a slight 'kiss' with the file and emery cloth to take the sharp edge away. Now I knew
the boiler unit would fit between the splashers I could move onto soldering the last big bits in place.
The wooden base platform under the footplate comes into its own when fitting the boiler (more so on engines
with multi-level footplates). It is so easy to concentrate on getting a good seam where the boiler fits the
footplate and forget that the boiler is rigid and the footplate flexible. Hence models with bent and/or twisted
footplates. I started as recommended in the instructions by soldering the firebox in place. You may notice in the
photos that I cut a rectangular gap in the firebox front. This is to clear the motor but also to enable access
to the inside of the boiler tube for lead weight. This is very important in a goods loco that has to pull long
trains. The boiler/smokebox unit was fitted next. I had a bit of hassle with the boiler band next
to the firebox coming unsoldered during combat and flopping about before solidifying into weird bends and
shapes. I just had to contain the devil and take time and patience to get it all back in place. This more or less
finished this stage of work on the body and after a thorough test for shorts and fouling I went back to the
chassis to commence the devilish detail.
There are three outstanding areas of detail to add once the basic chassis is running. They are the inside motion,
the brake gear and the sanding gear. I started with the inside motion because that is inside the frames and I didn’t
want to damage the outside bits while fitting the bits between the frames. The kit provides some parts for the
reversing cross shaft and levers with counterweights that fit behind the motion bracket, but nothing to go in front
of it. In the Wild Swan LMS Locos book there are drawings of the arrangement of the slide bars and valve gear links.
A distinctive feature of the valve gear is that it is located above the slide bars and activated by rocking levers
fitted on the motion bracket. I only modelled the top bit of the motion and used an assortment of shapes from my
scrap box store to represent the various levers, slide bars and rods. It’s just a muddle-up but, when the body is
fitted, it looks a lot better than an empty gap, especially when it is made a bit mucky and oily looking.
You can of course really go to town on it all but leave me at home in front of the fire with a beer.
The brake gear was assembled as per the kit. Remember as always with brake hangers and shoes that they are handed,
so three of each. The sanding gear in the instructions consist of plain wire 'pipes' but 4F’s had steam
sanders and a bit of extra work makes a lot of difference to the atmosphere of the model. I fitted the sandboxes
which are white metal castings and bent the wire sand pipes as in the instructions. But then I reamed out a 14BA
nut and soldered it about three millimetres from the end of the wire and at the same time soldered a length of
0.5mm wire to the underside of the main pipe just behind the nut to represent the steam pipes. I copied the photos
and drawings in the Wild Swan book and bent the thin wire to vanish behind the frames and soldered them there.
I then considered the chassis complete and after a scrub gave it a coat of black paint and the motion in red.
I always try to weather and muck up the frames before I fit the wheels back on. After fitting the wheels I weather
any other bits that need to look oily, mucky or rusty when the whole thing is together after a final testing under
the loco body. I must say a grubby chassis under a shiny unpainted body looks really odd but it's easier that way.
This is the 'home run' part of the build but can take a considerable time despite the apparent simplicity of the
4F. First, I fitted the cab roof so as to complete the main parts and strengthen the cab unit. As I mentioned earlier,
I had already got the roof to be a good fit and so all I had to do was fix it. I used tack solder blobs of 145 degree
solder quickly applied on the inside of the front and sides, to fix the roof securely in place. The large roof is
reasonably tolerant of heat but don’t touch it directly with the soldering iron and let the solder flow from the
etched cab front and sides. I then used a temperature-controlled soldering iron to put a good fillet of 70 degree low melt
solder along the outside of the side joins, which have to be invisible. If you are modelling the engines later than
the mid-1930s you have an easier job because the LMS fitted a rain strip where the white metal roof is fitted thus
hiding the join a bit. But for earlier models the join has to be filed and abraded so as to be invisible. Again,
just be patient.
As is usual for the detail I commenced with the parts that are least vulnerable such as under the boiler, the front
footplate and details in the cab, then onto boiler side and top detail and finally stuff that sticks out from the
model such as buffers and steps etc. There are two mechanical lubricators that sit on the frame tops under the right-hand side of the
boiler. Etched platforms that are bent forwards are provided in the kit and form a good base for the lubricators.
First however I drilled the white metal castings and fitted fine copper wire lubricator pipes and arranged
them to bend back and then down behind the frame tops. I used superglue to fix the lubricators and tack soldered
the wire pipes to the inside of the frame top. There are also sandbox lids and a couple of valves that project from
the lower smokebox sides. I beefed up the reversing rod on the left side of the engine by laminating it with some
scrap etch. I made the front platform detail as per the instructions. In later years the piston rod covers on the
upper part of the buffer beam were removed and blanking plates fitted, all of which are catered for in the kit. The
photos show red-painted buffers so I replaced the cast buffers provided in the kit with a pair from my scrap box
that happened to be painted red. Next I fitted the chimney, dome and safety valves using two-part epoxy resin which
gave me plenty of time to look at them from every angle while the glue was going off, so I could check that they
were central and vertical in each axis. Obviously, they are fitted one at a time, usually starting at the cab end.
The fiddliest part of the detail was the ejector on the left side of the boiler/smokebox. Basic castings are provided
but I used the drawings and photos from the Wild Swan book to help fabricate the smaller plumbing from various
thicknesses of copper wire soldered together. On both sides of the boiler the main part of the handrails are
actually pipes that are considerably thicker than handrails, but the front couple of centimetres are standard 0.7mm
handrail wire. I replaced all the standard handrail stanchions with turned handrail knobs but used fine cotter
pins for securing the pipes on the boiler sides.
Under the footplate I completed the assembly of the body by fitting the footsteps. I always solder a length of
1mm diameter brass rod behind the step plates to strengthen these rather vulnerable components and usually solder
the back plates under the footplate first before fitting the steps using 145 degree solder.
Before sending the model to the paint shop, I assembled the loco and tested it. I use a simple toy-like system to join the loco to the tender by a crude 2mm diameter rod soldered to the tender front draw beam and an L shaped plate soldered behind the loco drag beam, projecting out under the tender and drilled for the tender pin. To ensure the loco has enough clearance relative to the tender to enable it to go around the rather fierce 5ft radius curves on my layout, I used the following method. I put the loco and tender on a length of 5ft radius curve with the inside corners about 1mm apart. Using dividers, I measured the distance between the two, in the middle of the footplates. I then drilled the hole in the L-shaped draw plate so that the rod on the tender fitted at just the right distance from the loco to enable them to freely negotiate the 5ft curve. As the tender is dropped onto the plate behind the loco, I solder the loco fall plate to the tender, not the loco. I just love cheating!
This is a simple loco to paint as they were always plain black, so the only variety was the red buffer beam and cab
interior and backhead detail. I used HMRS Pressfix transfers for the gold tender numbers and the rectangular
cab panel. The smokebox number plate was supplied by Guilplates. I weathered the model to be sort of clean, but
a bit used. If needed, I usually add lead in the boiler and firebox at this stage.
Like all Connoisseur Kits this model is a pleasure to build and I had a pleasant few months of spare time building
it, logging an actual 77 hours 40 minutes build time. It can now vanish into obscurity on my railway just like
the prototype.